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Profiroll Technologies GmbH

Pee-Wee-Str. 1, 04849 Bad Düben
Germany
Telephone +49 34243 740
Fax +49 34243 74420
profiroll@profiroll.de

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Hall map

wire 2022 hall map (Hall 13): stand C31

Fairground map

wire 2022 fairground map: Hall 13

Our range of products

Product categories

  • 02  Machinery for the processing of rods, wires and strips
  • 02.11  Machinery for the manufacture of fasteners (bulk metal forming)
  • 02.11.05  Thread rolling machines
  • 02  Machinery for the processing of rods, wires and strips
  • 02.11  Machinery for the manufacture of fasteners (bulk metal forming)
  • 02.11.06  Profile rolling machines
  • 03  Tools and auxiliary materials and agents for the manufacture of drawn wire and the further processing of wire products
  • 03.01  Tools for wire production
  • 03.01.06  Tools for the manufacture of fasteners
  • 03.01.06.01  Tools for thread rolling
  • 03  Tools and auxiliary materials and agents for the manufacture of drawn wire and the further processing of wire products
  • 03.01  Tools for wire production
  • 03.01.06  Tools for the manufacture of fasteners
  • 03.01.06.02  Other rolling tools

Our products

Product category: Thread rolling machines, Profile rolling machines, Tools for thread rolling, Other rolling tools

Thread and Profile Rolling Machines

Engineering innovations and experience led to advantages in thread manufacturing technology using cold rolling. Today there are useful processes and machines for nearly every rotation-symmetric profile. The Profiroll Thread Rolling Machines are outstanding in terms of workpiece quality requirement, possibility of connection to an automated handling system and Output.

Global characteristics of all Profiroll machines are: 

a statically and dynamically very stiff iron cast C-frame 
best accessibility to open work area for insertion and extraction of parts
best accessibility during changeover
Rolling force from 50kN to 1000kN
Infeed and through-feed rolling
a drive and control system created for operator needs

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Product category: Thread rolling machines, Profile rolling machines, Tools for thread rolling, Other rolling tools

Spline Rolling

One of the recent innovations of Profiroll Engineers is the rolling of splines with circular dies based on our ROLLEX technology. The biggest Advantage using circular dies - as with thread rolling - is the infinite rolling motion giving an unlimited coldform length. Results are a higher quality and much lower changeover times. Actually with the rolling on hollow shafts Profiroll took over Technology leadership serving capable industrial processes.

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Product category: Thread rolling machines, Profile rolling machines, Tools for thread rolling, Other rolling tools

Ring Rolling Machines

Invention of cold ring rolling in the 80s was born from needed savings in energy and material and is connected closely to company Profiroll. The first precision Cold Ring Rolling Machine was designed in cooperation with TU Dresden and Kombinat Wälzlager und Normteile Karl-Marx-Stadt. A new efficient process was introduced into industry by Profiroll. Coldforming widening and simultaneously forming of outer and inner profile was a good alternative to expensive machining operations. Additionally the outstanding surface quality and even new workpiece characteristics convinced users all over the world.

Advantages of Ring Rolling:
less energy and material consumptions up to -40 %
new workpiece characteristics based on coldforming
economical: lowest cycle time and good automation 
high roller lifetime with possibility of regrinding 
low investment costs in comparison to conventional machining methods 
no chip disposal

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About us

Company portrait

Scope of business

The Profiroll business concept is strongly oriented on customers sophisticated technical requests for profiling rotationally symmetric parts using the most modern coldforming technology, leading finally in a development of an efficient manufacturing with profile rolling. 

The customer will be served with machines, handling and conveying systems, rolling dies as well as reliable processes from one source.

Additionally Profiroll carries out development until SOP-phase of a prospective serial production.

Profiroll is having a very successful history of innovations based on our experienced and competent engineers.