TCS MACHINERY & SERVICES SRL

PIPE WIRING MACHINE The efficiency and reliability tested in advance and a hallmark of all machines Cortinovis Machinery, as well as the result of more than 700 machines accepted, including special weighing, various braking systems and accessories and the option of automatic loading. Weighing with pneumatic or mechanical tailstocks, always equipped with systems of automatic error elimination. Overturning control of the cradles during the operation of the machine as an additional safety measure. Tensioning of the single wires with self-adjusting mechanical dynamometer and driven drum brakes or servo motors and load cells, which can be selected according to the type of product. Roller bearings to support the tube, allowing the machine Cortinovis to run at high speed; the bearing supports have automatic lubrication device and temperature control. Dynamically balanced rotors ensure long bearing life. Sound-absorbing guards with pneumatic doors, inspection hatches; interior lighting and ventilation. Complete range of twin draw drums for a full range of impact capabilities, preformers, postformers, lube oil and bitumen devices. Heads for compacting with nipples, shaped double pulleysfor steel cables and semiconductors of copper and aluminum.

The efficiency and reliability of the field proven construction found in all Cortinovis Machinery machines and the result of a over 700 installed machines, including specialized cradles, various braking systems and accessories, and the option of an automatic loading. Cradles with pneumatic or mechanical pintles, always designed with fail-safe designs. Cradle tilting control for additional security while running. Wire tensioning with mechanical self adjusting dynamometer and drum brakes or servomotors and load cells, which can be selected according to the product. Roller bearings for supporting the tube which allows the Cortinovis machine to run at high speed; Bearing stands include automatic oil lubrication and temperature control. Dynamically balanced rotors, for long life of the bearings. Sound proof guards with pneumatic doors for open/close, inspection windows, inside lights and fans. Complete range of double capstans for full range of pulls, driven by motor and reducer pre-formers, post-formers, grease and bitumen applicators. Compacting heads with dies, pairs of shaped rollers for steel strands, copper and aluminium conductors.

The Central Tube Strander was developed for production at very high speed, surpassing the speed of a rigid strander, for the manufacture of strand which can be compressed or compacted, round or sector shaped, straight or pre-spiralled, from 7 to 61 wires, cross lay or unilay construction, copper or aluminium.

- MAX STRANDING SPEED 550 RPM.
- MAX LINEAR SPEED 120 M/MIN.
- REWINDING SPEED 200 M/MIN.
- CROSS SECTIONS FOR COPPER AND ALUMINIUM FROM 16 TO 800 SQMM.
- NUMBER OF WIRES: FROM 7 TO 61.

The tubular high speed stranding machine has been designed for high speed processing, rethinking the traditional stranding machine for the production of compressed or compact, of round core, sector core, straight or pre-twisted ropes with from 7 to 61 single wires, crossed or unilay, in copper or aluminum

- MAX. STRANDING SPEED 550 UPM
- MAX. LINEAR SPEED 120 M/MIN.
- REWINDING SPEED 200 M/MIN
- CROSS SECTIONS FOR COPPER AND ALUMINUM FROM 16 TO 800 MM²
- NUMBER OF WIRES: FROM 7 TO 61.

- Laying up of insulated conductors round or sector shaped straight or pre-spiralled for low, medium and high voltage for cables up to diameter 160 mm.
- Laying up of insulated cores for control and instrumentation cables.
- Stranding of sectors for Milliken copper conductors up to 3000 mm2.
- Steel wire armouring for cables up to diameter 120 mm. and wires up to 4.0 mm.
- Copper and aluminium screening for wires from diameters 0.6 up to 2.5 mm. for cables up to 160 mm. In-line all types of taping

with paper, swellable tape, plastic, copper, aluminium, bronze, steel tapes. Loading of bobbins with operator friendly loading platforms, transversal trolleys, and motorized pintles. Fully integrated safety devices for bobbins fitted on rotating forks. Payoff for wires and insulated cores: from packs, coils, bobbins, with straighteners and tensioners, complete with wire breaking detection system. Fully centralized control with diagnostics, alarms, predictive maintenance, recipes. Take-ups with incorporated and separated caterpillar up to 2500 mm bobbin diameter. Wide range of pay offs and take ups from 1600 to 4000 mm.

- Stranding of round conductors or pre-twisted and straight sector conductors for low,
- Medium and high energy cables with diameter up to 160 mm
- Stranding of insulated wire cores for control and equipment cables
- Stranding of Milliken conductors up to 3000 mm2
- Steel strip armoring of power cables with diameter up to 120 mm and for wires with diameter up to 4.0 mm
- Copper or aluminum insulation for wires with diameter between 0.6 and 2.5 mm and for cables with diameter up to 160 mm

Can be equipped with all types of insulating heads for paper, plastic, copper, aluminum, bronze and steel. Loading/unloading of coils by means of a platform, forklifts and tailstocks. Comprehensive safety mechanisms for coils mounted on rotating forks. Unwinding for wires and insulated cores: from spools, strands and reels with alignment system and tensioners and tear-off control. With synoptic overview 100% centralized control, alarm devices, safety maintenance and operating instructions. Rewinder with included or separated caterpillar for spools up to 2500 mm diameter. Wide range of unwinders and rewinders from 1600 to 4000 mm.